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1 Optimizing via Best Practices
- 1 What Is a Best Practice?
- 2 Terminology
- 3 What do Best Practices have to do with Maintenance and Reliability?
- 4 Examples of Maintenance and Reliability Benchmarks
- 5 Basic Test on Maintenance and Reliability Knowledge
- 6 Summary
- 7 QUIZ
2 Culture and Leadership
- 1 Introduction
- 2 Terminology
- 3 Leadership and Organizational Culture
- 4 Strategic Framework: Vision, Mission, and Goals
- 5 Change Management
- 6 Reliability Culture
- 7 Measures of Performance
- 8 Summary
- 9 QUIZ
3 Understanding Maintenance
- 1 Introduction
- 2 Terminology
- 3 Maintenance Approaches
- 4 Other Maintenance Practices
- 5 Maintenance Management System: CMMS
- 6 Maintenance Quality
- 7 Maintenance Assessment and Improvement
- 8 Summary
- 9 QUIZ
4 Work Management: Planning and Scheduling
- 1 Introduction
- 2 Terminology
- 3 Work Flow and Roles
- 4 Work Classification and Prioritization
- 5 Planning Process
- 6 Scheduling Process
- 7 Turnarounds and Shutdowns
- 8 Measures of Performance
- 9 Summary
- 10 QUIZ
5 Materials, Parts, and Inventory Management
- 1 Introduction
- 2 Terminology
- 3 Types of Inventory
- 4 Physical Layout and Storage Equipment
- 5 Optimizing Tools and Techniques
- 6 Measures of Performance
- 7 Summary
- 8 QUIZ
6 Measuring and Designing for Reliability
and Maintainability
- 1 Introduction
- 2 Terminology
- 3 Defining and Measuring Reliability and Other Terms
- 4 Designing and Building for Maintenance and Reliability
- 5 Summary
- 6 QUIZ
7 Operator Driven Reliability
- 1 Introduction
- 2 Terminology
- 3 The Role of Operations
- 4 Total Productive Maintenance (TPM)
- 5 Workplace Organization: 5S
- 6 Overall Equipment Effectiveness (OEE)
- 7 Measures of Performance
- 8 Summary
- 9 QUIZ
8 Maintenance Optimization
- 1 Introduction
- 2 Terminology
- 3 Understanding Failures and Maintenance Strategies
- 4 Maintenance Strategy — RCM
- 5 Maintenance Strategy — CBM
- 6 Other Maintenance Strategies
- 7 Summary
- 8 QUIZ
9 Managing Performance
- 1 Introduction
- 2 Terminology
- 3 Identifying Performance Measures
- 4 Data Collection and Data Quality
- 5 Benchmarking and Benchmarks
- 6 Summary
- 7 QUIZ
10 Workforce Management
- 1 Introduction
- 2 Terminology
- 3 Employee Life Cycle
- 4 Understanding the Generation Gap
- 5 Communication Skills
- 6 People Development
- 7 Resource Management and Organization Structure
- 8 Measures of Performance
- 9 Summary
- 10 QUIZ
11 Maintenance Analysis and Improvement Tools
- 1 Introduction
- 2 Terminology
- 3 Maintenance Root Cause Analysis Tools
- 4 Six Sigma and Quality Maintenance Tools
- 5 Lean Maintenance Tools
- 6 Other Analysis and Improvement Tools
- 7 Summary
- 8 QUIZ
12 Current Trends and Practices
- 1 Introduction
- 2 Terminology
- 3 Sustainability, Energy Management, and the Green Initiative
- 4 Personnel, Facility, and Arc Flash Safety
- 5 Risk Management
- 6 Corrosion Control
- 7 Systems Engineering and Configuration Management
- 8 Standards and Standardization
- 9 Summary
- 10 QUIZ
13 Final Exam!!
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