Uptime: Strategies for Excellence in Maintenance Management

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Uptime: Strategies for Excellence in Maintenance Management

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by: John Campbell

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Campbell outlines a blueprint for a world class maintenance program by examining, piece by piece, its essential elements - leadership (strategy and management), control (data management, measures, tactics, planning and scheduling), continuous improvement (RCM and TPM), and quantum leaps (process reengineering).

He explains each element in detail, using simple language and practical examples from a wide range of industries. This book is for every manager who needs to see the "big picture" of maintenance management. In addition to maintenance, engineering, and manufacturing managers, all business managers will benefit from this comprehensive and realistic approach to improving asset performance.


Contents

Part I - Leadership

Building a Maintenance Strategy

Maintenance Management in Context

Framework for the Strategy

The Maintenance Diagnostic

Developing the Vision

Closing the Gap - Planning Implementation

Contract Maintenance

Managing Change

Organizing the Maintenance Structure

Multi-skilling

Learning, Training, and Development

Compensation and Rewards

Part II - Control

Planning and Scheduling Resources

The Six Key Steps

Planning Horizons

Planning and Scheduling Tools

Planning Standards

Managing Materials

Selecting Maintenance Tactics

Tactical Options

Condition-based Maintenance

Preventive Maintenance

The Cost of the Tactics

Measuring and Benchmarking Performance

Measuring Maintenance Productivity

Benchmarking Maintenance

Management Information Systems for Maintenance

Overview of the CMMS

Project Management the CMMS Implementation

Justifying Your CMMS

Some Examples

Part III - Continuous Improvement

Reliability Centered Maintenance

Creating Value for Customers

RCM Elements: Philosophy to Practice Implementing RCM

Total Productive Maintenance

Objectives and Themes of TPM

Implementing TPM: The Elements

Key Success Factors

Part IV - Quantum Leaps

Reengineering Maintenance Processes

Maintenance: A Process or a Function

Beginning Reengineering

Analyzing Maintenance Process Flow

Maintenance 2000

Changing Assets - Changing Tactics

Expert Systems

The Complete Technician

Emerging Strategies

Bibliography

Appendices

A. The Maintenance Management Diagnostic Review

B. Computerized Maintenance Management Systems Software Characteristics Matrix

C. Maintenance Terminology

About the Author

Index


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