Overall Equipment Effectiveness

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Overall Equipment Effectiveness

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This book is just one of several titles in the category Equipment Performance and Reliability. More titles like this book may be found here.

by: Robert C. Hansen

Topics include: metering bin, slowest scout, value fulcrum, effective runtime, shutdown hours, corrective work orders, shutdown strategy, key mechanics, quantification testing, criticality number, donut cutters, maintenance foremen, shutdown work, hidden factory, downtime events, reliability block diagram, system failure rate, overall equipment effectiveness, changeover process, product changeovers, effective factories, critical chain, proactive maintenance, factory overhead, ideal rate

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Written primarily for those responsible for the reliability of equipment and the production operation, this innovative book centers on developing and measuring true Overall Equipment Effectiveness (OEE). The author demonstrates that true OEE correlates with factory output, provides a methodology to link OEE with net profits that can be used by reliability managers to build solid business cases for improvement projects, and draws on his own experience by presenting successful improvement applications in every chapter. Additionally, it will also help practitioners better understand Total Productive Maintenance (TPM) and develop an effective foundation to support Reliability-Centered Maintenance (RCM).


FEATURES

This is the Book and CD-ROM combination edition of this popular book.

Develops a minimum set of definitions, a practice application, including three methods of computation, and reconciliation of OEE and various losses.

Provides the platform and reasons for maintenance and production to work synergistically.

Helps to identify the hidden factory that exists within the current system in order to begin leveraging its' potential into real bottom line results.

Integrates the famous Theory of Constraints aspects into an easy to understand shutdown strategy example.

Contains many practical examples throughout to illustrate techniques and methods in a way everyone can easily understand.

CONTENTS

Understanding the Power of Overall Equipment Effectiveness (OEE)

Learning the Basics of OEE Metrics

The Financial Aspects of OEE

People Expectations

The Value Fulcrum, Understanding Priority Setting/Focus

Win-Win Maintenance/Equipment Shutdown Strategies

Reliability, Availability, Maintainability/System Performance Analysis (RAM/SPA)

A General Tool for Acceptance Testing


Reviews:

A very simple tool that saves manufacturers thousands.,

If you want to make someone's day, (and they are in maintenance or production:>), give them a copy of Mr. Hansen's book on OEE. He shows us how to capitalize on a very simple formula to save thousands by investing a little time and the knowledge in his book. It surprising how many do not know about OEE, so don't assume they do. The overall performance of a single piece of equipment, or even an entire factory, will always be governed by the cumulative impact of the three OEE factors: Availability , Performance Rate, and Quality Reject Rate. Availability X Performance X Quality= OEE With the knowledge and utilization of the OEE calculation, it is common to realize greater than 40% increase in your bottom line. If you're making a profit now, just think of the opportunity. More importantly, OEE is the glue that sustains other initiatives by enabling all to clearly see where to focus, and the results of those focused efforts. The exciting point is that OEE is a simple method of measuring, you can start utilizing it Today! My challenge to the industry is to Stop OEE Ignorance, and spread the word about this valuable tool. So I recommend you buy Mr. Hansen's book today.


The Hidden Factory
As a practitioner of Equipment Reliability and the person responsible for Equipment Operational Effectiveness, I found Mr. Hansens' views of OEE extremely accurate and useful. His interpretations and the posturing of OEE with factory output demonstrates the importance of reliability to the corporate bottom line. Many companies continuously ignore the importance of unlocking the hidden factory and don't realize the waste generated by ignoring OEE concepts. Mr. Hansen, in 274 pages, gives a complete and compact version that any corporate manager, by being proactive and a visionary, can utilize to change costs into profits. Reliability and OEE technologies appear to be fairly new to much of the industrial world. Mr. Hansen decribes in his book a cultural change, that if followed,will help produce a payback welcomed by any corporate institution. His writing is easy to understand by both new and old Reliability/OEE practitioners. He has written in an orderly fashion with each chapter building on, and complementing the previous. The book describes in a step by step fashion the concept of true OEE, which when practiced will unlock the hidden factory. As Mr. Hansen points out; "If you are not supporting Reliability, then you are supporting failures".


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