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Industrial Mechanics and Maintenance New Edition
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by: Larry Chastain
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Book Description
An exceptionally readable training resource designed in a flexible stand-alone chapter format, this modern book gives future industrial technicians a solid foundation in basic theory coupled with a practical hands-on approach that includes exposure to real-life equipment used in the industry today. Using a direct and straightforward style of writing, it focuses on the needs of industrial mechanics, technicians and engineers working with industrial mechanical and power transmission products, and integrates safety and troubleshooting components within each chapter to encourage diagnostic skill-building. For plant engineers, maintenance supervisors, and training directors.
Book Info
Provides an up-to-date, practical teaching resource that focuses on the needs of industrial mechanics, technicians, and engineers working with industrial mechanical and power transmission products. DLC: Industrial equipment--Maintenance and repair. --This text refers to an out of print or unavailable edition of this title.
From the Back Cover
This new edition offers a comprehensive overview of the equipment and mechanical systems commonly used in manufacturing industries. Intended for the technician, it combines principles of operation with troubleshooting and servicing procedures.
Some of the key features include:
A complete glossary of terms.
New photos and line drawings to further enhance the clear, practical presentation.
Expanded coverage of using precision measuring tools.
Expanded troubleshooting information in each chapter.
Excerpt. Reprinted by permission. All rights reserved.
While in engineering college, I noticed many textbooks dealing with the theoretical side of mechanics but few dealing with actual industrial mechanical equipment. Individuals seeking a solid background in the basic principles and real-life equipment used in industrial mechanics today need a modern, advanced, industrial textbook with a practical hands-on approach. The text should also be useful for those already working in industry who want to enrich and expand their knowledge of mechanical equipment used in industry.
FOR WHOM THIS BOOK WAS WRITTEN
This book was written to fill the need for an up-to-date, practical teaching resource that focuses on the needs of industrial mechanics, technicians, and engineers working with industrial mechanical and power-transmission products. It is based on feedback from students and instructors along with ideas from different industries with which I have worked over the years.
It is designed to be used as the principal text for training the industrial mechanic in postsecondary vocational schools and colleges, on-the-job training, and apprenticeship programs. It can also serve as a real-world text for mechanical engineering or engineering technology.
ORGANIZATION OF THIS BOOK
Readability is my prime concern, so I have used a direct, straightforward approach along with detailed illustrations. Instead of separate chapters on safety and troubleshooting, I have integrated safety and troubleshooting tips in each chapter. This comprehensive approach encourages students to learn about the safety and troubleshooting components along with the basic information associated with a topic. Instructors can teach the material in the 12 chapters in sequential order or change the order of chapters to accomplish specific goals.
Table of Contents
1. Hand Tools.
Introduction. Screwdrivers. Pliers. Wrenches. Socket Tools. Torque Wrenches. Hammers. Chisels and Punches. Hacksaws and Files. Industrial Measuring Tools.
2. Fasteners.
Introduction. Screw Thread Nomenclature. Fastener Standards. Class of Fit and Bolt Grade. Common Industrial Threaded Fasteners. Removing Damaged Fasteners. Cutting Threads with Taps and Dies.
3. Basic Principles of Mechanical Systems.
Introduction. Mechanical Energy. Mechanical Force. Torque. Mechanical Work. Basic Mechanical Machines. Mechanical Efficiency. Mechanical Rate. Mechanical Resistance. Mechanical Power.
4. Lubrication.
Introduction. Lubrication Principles. Lubricant Film. Industrial Oil Lubrication. Oil Viscosity Classifications. Grease Lubrication.
5. Bearings.
Introduction. Plain Bearings. Plain-Bearing Lubrication. Rolling Element Bearings. Ball Bearings. Roller Bearings. Needle Bearings. Bearing Seals and Shields. Working with Bearings. Installing Bearings. Interference Fit Bearings. Mounting Interference Fit Bearings. Mechanical Methods of Mounting Bearings. Thermal Methods of Mounting Bearings. Premounted Bearings. Troubleshooting Bearings.
6. Seals, Gaskets, and Packing.
Introduction. Gaskets. Elastomeric Static Seals. Stuffing Boxes. Stuffing Box Packing Installation. Automatic or Molded Packing. Radial Lip Seals. Installing Radial Lip Seals. Mechanical Seals. Installing Mechanical Seals.
7. Belt Drives.
Introduction. V-Belt Standardization. Classical V-Belts. Narrow Groove V-Belts. Cogged V-Belts. Banded V-Belts. Light Duty or Fractional Horsepower (FHP) V-Belts. Ribbed V-Belts. Variable Speed V-Belts. Replacing a V-Belt. Sheave Replacement. Belt-Drive Alignment. V-Belt Installation and Tensioning. V-Belt Maintenance. Synchronous Belt Drives. Timing Belt Pulleys. Installing Timing Belt. Tensioning Timing Belts.
8. Chain Drives.
Introduction. Types of Roller Chain. Self-Lubrication Chain. Roller Chain Identification. Double-Pitch Roller Chain. Roller Chain Attachments. Inverted Tooth (Silent Chain) Drives. Engineered Class Steel Chain. General Purpose Cast Chain. Drag Conveyor Chain. Chain Sprockets. Sprocket Hub Design. Sprocket Mounting. Standard Roller Chain Drive. Installing Roller Chain Drives. Lubricating Chain Drives. Maintaining Roller Chain Drives.
9. Gears.
Introduction. Gear Terms and Fundamentals. Spur Gears. Helical Gears. Bevel Gears. Worm Gears. Lubricating Open Gears. Troubleshooting Open Gears. Enclosed Gears. Enclosed Gear Drive Terminology. Common Enclosed Gear Drives. Common Gearbox Configurations. Gearbox Installation. Maintaining and Rebuilding a Gearbox.
10. Couplings.
Introduction. Rigid Couplings. Sleeve Couplings. Ribbed Couplings. Flange Couplings. Flexible Couplings. Metallic Element Couplings. Chain Couplings. Gear Couplings. Metallic Grid Couplings. Elastomeric Flexible Couplings. Coupling Installation. Coupling Alignment. Runout. Soft Foot. Shims. Types of Misalignment. Types of Alignment.
11. Clutches and Brakes.
Introduction. Positive-Contact Clutches. Friction Clutches. Fluid Clutches. Magnetic Clutches and Brakes. Overrunning Clutches. Maintaining and Troubleshooting Clutches and Brakes.
12. Rigging.
Introduction. Estimating Weight and Center of Gravity. Fiber Ropes. Wire Ropes. Link Chains. Slings.
Appendix.
Decimal and Millimeter Equivalents of Fractions. Millimeter-Inch Equivalents. Torque and Horsepower Equivalents. V-Belt Drive Formulas. Acceleration. Pressure. Velocity. Volumetric Flow Rates. Weight, Mass, inertia. Electrical tables. A-C Motor Information Tables. English Standard Measures. Metric System of Measurements. Viscosity Classification Equivalents.
Glossary.
Index.
Features
* NEW - Updated content throughout.
Reflects and familiarizes students with the newest technology in the field.
* NEW - Added section on precision measuring tools.
Gives step-by-step procedures for use.
* NEW - Rewritten content.
Makes it easier for students to understand some of the texts more complex coverage.
* A functional balance of theory and application.
Helps students go from the page to the project by tying basic principles of physics in a clear, practical manner with physical applications and real-world mechanics.
* Easy to read discussions.
Presents students with in-depth coverage that is technical without being overly complicated.
* Historical background.
Provides students with the history behind most major chapter topics to add interest and deepen understanding.
* Real-world industrial components illustrated and discussed in detail.
Gives students a simple and clear visual of specific industrial components for easy referral.
* Full service coverageProvides extensive and thorough discussions on the installation, repair, and troubleshooting of major industrial components.
Empowers students with the tools and know-how for effectively servicing all standard industrial parts.
* Numerous practice problems
Illustrates concepts and gives students practical experience as they read.
New To This Edition
* Updated content throughout.
Reflects and familiarizes students with the newest technology in the field.
* Added section on precision measuring tools.
Gives step-by-step procedures for use.
* Rewritten content.
Makes it easier for students to understand some of the texts more complex coverage.
Preface
While in engineering college, I noticed many textbooks dealing with the theoretical side of mechanics but few dealing with actual industrial mechanical equipment. Individuals seeking a solid background in the basic principles and real-life equipment used in industrial mechanics today need a modern, advanced, industrial textbook with a practical hands-on approach. The text should also be useful for those already working in industry who want to enrich and expand their knowledge of mechanical equipment used in industry.
FOR WHOM THIS BOOK WAS WRITTEN
This book was written to fill the need for an up-to-date, practical teaching resource that focuses on the needs of industrial mechanics, technicians, and engineers working with industrial mechanical and power-transmission products. It is based on feedback from students and instructors along with ideas from different industries with which I have worked over the years.
It is designed to be used as the principal text for training the industrial mechanic in postsecondary vocational schools and colleges, on-the-job training, and apprenticeship programs. It can also serve as a real-world text for mechanical engineering or engineering technology.
ORGANIZATION OF THIS BOOK
Readability is my prime concern, so I have used a direct, straightforward approach along with detailed illustrations. Instead of separate chapters on safety and troubleshooting, I have integrated safety and troubleshooting tips in each chapter. This comprehensive approach encourages students to learn about the safety and troubleshooting components along with the basic information associated with a topic. Instructors can teach the material in the 12 chapters in sequential order or change the order of chapters to accomplish specific goals.
Reviews:
Very basic knowledge in this book is presented in the most adequate manner: simple, authoritative, enriched with most common useful tips. Comprises most areas of industrial mechanics' real life. Any mechanical shop could benefit having one copy of this book. Very valuable for novices and very useful even for experienced craftsmen - one always need to recall either some safety procedure or basic working rules for area in which was not working for a while
Reader Review(s)
"I was very impressed with the addition of the Industrial Measuring Tools in Chapter 1 (Section 1-9). This will help students be able to measure pipe, bushings, bolts, and the thickness of metal, especially shim materials we use while doing coupling alignments. I have been using this book for almost two years and have thoroughly enjoyed using it; the chapters are well written and do not overwhelm the students."
Ben Newby, Middle Georgia Technical College
"A little over two years ago we selected the first edition of the subject text because its content, arrangement, and presentation was exactly what we intended to include. We found no other text that 'fit' nearly so well. This second edition is improved and even better fits our needs."
John H. Rohlfs, Snead State Community College
"I like the presentation of material in the chapters of this book. They are written so the material is understandable and in sufficient depth for the students to grasp a basic understanding of the topics covered." Robert Tuholski, University of Massachusetts, Lowell