Masonry walls make the most permanent of all fences, capable of taking nature’s
punishment for generations. Yet for all their sturdiness, they need not be
forbid ding ramparts. Softened by greenery or enlivened by patterns, even a
massive 6-ft. wall of brick or blocks can be a graceful garden ornament as
well as a property boundary, a windbreak or a guardian of privacy.
Because of its solidity and weight, a masonry wall calls for more careful
planing than other fences. It must sit on soil firm enough to support it, and not block natural drainage. If you have any doubts about the site of
your wall, consult your local building authority. Check with utility companies
about pipe and wire locations before digging the wall’s foundation, and take special care not to violate property lines or local codes governing
setback distances.
In addition to careful initial planning, a high masonry wall requires
care and some skill in its construction if it's to be safely sturdy; an
amateur attempting one should first gain experience with the basic masonry
techniques. In many areas, codes prescribe strict standards for masonry
structures more than a few ft. high, specifying materials, dimensions, and depths of footings—the under ground masses of solid concrete that support
the structures.
Footings must be at least 18” below grade and must rest on earth not affected
by frost. In much of North America, digging beyond the frost line to the
level specified by the codes requires moving large amounts of soil. If
you live in an area with severe winters and plan to build a high wall more
than a dozen ft. long, have the digging for the footing done by a professional
with a backhoe. If a backhoe can't be maneuvered into position, or if
the amount of earth to be moved is comparatively small, consider renting
a gasoline-powered trencher, which you can operate yourself.
Before you begin digging, mark the borders of the footing trench and the
center line of the fence on the ground with a trickle of sand; drive stakes
clear of the digging area to fix the marks. Allow space for dumping the
moved earth—next to the trench and on your own property. Remember that
in loose soil, you may have to bank the walls of the trench back from the
bed by as much as 45 degree to keep them from caving in. Keep the bed as
level and flat as you can, but do not smooth it off by filling loose earth
back in: the footing must rest on undisturbed earth. If the virgin soil
at the proper depth is loose, tamp it.
A footing’s width and height depend on the thickness of the structure
it sup ports. For a building foundation, normally 8” thick, the footing
should be at least 16” wide and 8” high. For the brick wall, which requires
sections 16” thick, the footing should be heavier: about 24” wide and 10”
deep.
In any but the loosest soil, you will not need wooden forms to pour concrete
for a footing. In most soils, you should widen the trench on one side for
room to smooth the concrete and lay blocks and mortar from the footing
up to the surface. But if the soil is firm enough to keep the trench walls
vertical for their full height, you have a convenient but expensive alternative:
you can dig the whole trench no wider than the footing and fill it with
concrete to a level just below the ground (below, right).
Either kind of footing requires horizontal reinforcement—two lines of
No. 4 steel bars laid along the trench—and either will probably need enough
concrete for an order from a ready-mix firm. Explain what you need the
concrete for and ask for an appropriate mix.
When the truck arrives, have plenty of helpers on hand. Pouring and leveling
concrete is heavy work that must be done quickly. A fully loaded cement
mixer weighs as much as 30 tons and may crack a driveway or rut a lawn.
If you can't bring the truck close enough to the trench to pour the concrete
directly into it, use wheelbarrows equipped with pneumatic tires to ferry
the concrete from the truck. When the concrete is poured and leveled, cover
it with plastic sheeting and let it cure for 24 hours be fore starting
to build on it.
Readying a Solid Footing
Two types of deep footing. The trenches at right contain
two types of poured-concrete footing. The trench at near right, suitable
for aver age soils, has one wall as nearly vertical as the firmness of
the soil allows; the bottom is squared off to the width and height of the
footing, and above that the trench gets a ft. or two wider to create a
shelf for working space. Rein forcing bars are laid, concrete is poured and leveled, then a block foundation is built up to within a few in. of
ground level. The trench at far right, dug in very firm soil, has vertical
walls separated by the width of the footing. R is laid and the trench is
filled with concrete almost to the surface; it needs no block foundation.
Placing the Concrete
1. Leveling the bed. At 3- to 4-ft. intervals, drive parallel
rows of 12” stakes a few inches into the ground along each side of the
bed of the footing trench. Choose one stake at a high spot in the bed,
mark it at a point 8 to 10” above the bed; then, using clear plastic tubing
by the method shown, mark all the stakes at the same level.
2. Driving the grade pegs. Next to each stake, drive a grade
peg—an 18” length of reinforcing bar—so that its top is exactly level with
the mark on the stake. Be careful not to drive the pegs too deep. Remove
the stakes and tamp the earth around each peg. Check the levels of the
pegs with a 4-ft. mason’s level or a carpenter’s level taped to a straight
length of 2-by-4. If a peg is high, tap it lightly to drive it deeper.
3. Laying reinforcing bars. Set lengths of No. 4 reinforcing
bar alongside each row of grade pegs, supporting the bars 2 to 3” above
the trench bed on bricks or stones. Where two bars meet, overlap them 12
to 15”, and use tie wire to lash the overlapping bars to each other and to the grade pegs.
4. Completing the footing. Working with helpers, pour concrete
into the trench and spread it with square-tipped shovels, digging into
it to break up air pockets. When the grade pegs are covered by at least
½” of concrete, level the footing with floats made from 2-by-4s nailed
together to form a handle and a working surface. Covering a small area
at a time, use a patting motion to compact the concrete until the tops
of the grade pegs appear. Next, zigzag the floats horizontally until the
surface of the concrete is fairly smooth, and finally sweep the surface
with the trailing edge of the float, pulling it toward you in wide arcs.
When you finish, the tops of the grade pegs should be barely visible at
the surface of the concrete.
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Extra-deep Footings: The Professional Approach
If you must provide a footing deeper than 3 ft., it's best to have
a professional do the job. Just moving the earth for such a deep trench
is a formidable project, and once it's dug, its sides must be shored up
for the safety of the people who will work in it. .For a wall 8” thick,
a footing 8” high and 16” wide is poured in the bottom of a trench with
a notch or key running its length—to stabilize the foundation on top of
it—and vertical reinforcing bars projecting up from it, to strengthen the
aboveground part of the wall. Then a wooden form is generally built above
the footing in order to cast a foundation 8” thick up to ground level.
Once both sections of concrete have been poured and cured, forms are removed and the construction of the wall can begin.
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Laying Blocks and Bricks
In addition to deep footings, high masonry walls need lateral support.
A free standing garden wall 8” thick and more than 4 ft. high should be
braced a winds and climbing children, It can be supported with pilasters—thick
columns built into the wall—to give it a broader base, or with vertical
steel bars embedded in the footing. The 8” walls shown are reinforced with
square pilasters that are 16” on a side. Their footings are 24” wide and 10” deep.
Regardless of the type of wall you are planning above-ground, it's most
economical to build from the top of the footing up to ground level with
inexpensive masonry block. You will need standard “stretcher” blocks measuring
8 by 8 by 16”, together with a few half blocks measuring 8 by 8 by 8”,
to avoid having to cut the large stretchers; flat-ended “double-corner”
blocks, and “partition” blocks measuring 4 by 8 by 16” for the pilasters.
Have all the blocks delivered on pallets if possible, and keep them covered
with plastic sheeting—blocks must be laid dry.
A few inches below ground level, be gin laying the masonry units for the
wall itself. For a brick wall like the one on below, the number of standard-
sized bricks you will need equals 14 times the area of one face of the
wall in square ft., with an extra 90 for each 6-ft. pilaster. You will
also need enough half blocks to fill the cores of the pilasters (9 or 10
for each in a 6-ft. wall), and four solid bricks for each pilaster cap.
Pilasters should be spaced 8 to 12 ft. apart; try to make the total length
of the wall and the distance between pilasters divisible by 8” to facilitate
brick- and -block construction. The cores of the blocks in the pilasters
should be grouted with concrete—not mortar—from the footing up. For added
strength, run two 6-ft. lengths of No. 4 reinforcing bar down to the footing
through the cores of the foundation blocks in each pilaster before grouting
them full. Keep in mind that a pilaster is useful as a wall support only
if it's perfectly plumb, which re quires scrupulous checking with a level.
1. Aligning the blocks. Snap two chalk lines along
the footing, one 4” from its center to mark the edge of the bottom course
of blocks for the wall, and another 4” outside the first to mark the edge
of the pilasters. Lay a dry run of the first course to the chalk lines,
with a pair of blocks at each pilaster. Leave a 3/8” space between the
ends of the blocks to allow for the mortar joints. Adjust the thickness
of the joints to bring the course to the correct length. Mark the location
of each pilaster with chalk on the footing.
2. First course. At the marks for one of the end pilasters,
lay two double-corner blocks side by side in a full mortar bed. Gauge how
much space to leave between the blocks by placing two bricks end to end
across the footing, with the end of one brick at the outside chalk line, and %” between the bricks. Lay the blocks so that their outside edges are
even with the ends of the bricks. This will leave about an inch between
the blocks; the space should be empty. Check both blocks for plumb and level with a mason’s level; check the height of their mortar bed with a
story pole—a homemade measuring stick marked where the top of each course
should be when its mortar joint is the right thickness.
Lay two more double-corner blocks for the other end pilaster, run a mason’s
line between the two ends and lay pairs of similar blocks for the other
pilasters to the line. Fill their cores with concrete.
3. Completing the first course. Lay a stretcher hoc in
crar inside each end pilaster and on s-ces o the other pilasters, centering
: 0 ocks on the joint between the as:er blocks—use the inside chalk line
a g ce. After the mortar has begun to set, two line pins stuck in the vertical
joints between the pilasters and the stretcher blocks to run a mason’s
line to establish a guideline for the rest of the stretchers to be laid
between each pair of pilasters. Fill in the blocks for each section and point up the holes in the mortar left by the line pins.
4. Completing the foundation. Begin the second course
of blocks with a half block at each end, centered over the joint between
the pilaster blocks. Lay a corner block inside each half block, run a mason’s
line from one end to the other and fill in between them with ordinary stretcher
blocks. Next, lay partition blocks at the end pi asters, sandwiching the
newly laid second-course blocks as shown below. Three sides of the stretcher
blocks must be plumb with the paired double-corner blocks beneath them.
Make similar sandwiches at the other pilasters with the aid of a mason’s
line run from the ends. For the third course, repeat the first, but at
each pilaster set a 15” length of truss-type joint reinforcement across
the wall embedded in the mortar before laying the blocks.
When the mortar has set, fill the openings in the blocks at each pilaster
with concrete so that there is a continuous column of concrete from the
footing up to a few inches from the top of the third course. If you plan
to use vertical rein forcing bars, thread them down through the blocks
to the footing before grouting and tie them in place until the concrete
sets.
5. A dry run. With the foundation built up almost to
ground level, lay a dry run of the first course of bricks to adjust the
fit from pilaster to pilaster. Lay the bricks in the pattern shown at right and set a half block at the core of each pilaster. The bricks in the pilasters
should be plumb with the blocks beneath them on three sides; keep any overlap
on one side as shown. Between pilasters, separate two rows of bricks so
that a brick laid across them fits plumb. Separated in this way, the two
rows of bricks should overlap the single row of blocks they rest on. Keep
all the overlap on one side of the wall so that the other side can be plumbed
from a foundation.
6. Laying the first bricks. Start by building a lead—the
end structure—six courses high at one end of the wall. Spread mortar on
the tops of the blocks of the end pilaster and on 2½ ft. of the adjoining
wall. Set a 10-ft. length of joint reinforcement in the mortar, starting
an inch from the wall’s end. Using the dry-run pattern, lay well-moistened
bricks around the pilaster rim and three and a half brick lengths out onto
the wall. Set a half block in the middle of the pilaster; double-check
each brick for level and plumb.
Mortar the tops of the first-course bricks and lay the second course one
half brick shorter than the first, varying the pattern as shown to avoid
lining up vertical joints. The third course repeats the pattern of the
first, stepped back one half brick from the second. The top of the third
course should be level with the top of the block in the center of the pilaster;
set a 15” length of joint reinforcement across the pilaster in the mortar
on top of the third course and proceed with the next three courses, checking
repeatedly for level and plumb. Alternate the pattern and short en the
lead one half brick in each course. Build a similar lead at the other end
pilaster.
7. Building up the pilasters. At the pilasters between
ends, build six-course double leads—ones that step up from the wall on
both sides. Start with 10-ft. lengths of joint reinforcement in the mortar
on top of the block foundation; overlap their ends 12 to 15”. Lay bricks
in a pattern similar to that used for the end pilasters, but with leads
extending out onto the wall from both sides. Use a mason’s line strung
from the end pilasters to maintain alignment. Fill the cores of the blocks
in the centers of the pilasters with concrete as in Step 4. Complete the
courses between the pilasters, running a ma son’s line from line pins stuck
in the vertical mortar joints next to the pilasters as in Step 3.
You should now have a solid wall six courses high; on both sides of the
foundation, fill in the dirt dug out for the footing trench and tamp it
well.
8. Extending the wall upward. Lay joint reinforcement
along the wall on top of the sixth course and build new six-course leads
at each pilaster as before. Grout the cores, fill in between the pilasters and repeat. If you lay one or two courses of brick below grade, four six-course
leads will take the wall to 5 ft.; three more courses plus a cap will take
it to 6 ft.
9. Capping the wall. When the wall is 4” short of the
height you want, lay joint reinforcement along the top, build the pilasters
up three more courses and fill their cores. Lay a cap of rowlocks (bricks
laid on edge) along the wall between the pilasters. Start with a dry run
to see whether you will have to adjust the thick nesses of the joints for
a proper fit.
10. Capping the pilasters. For each pilaster, cut eight
1”-thick pieces of brick (that is, pieces measuring 1 by 2 1/4 by 4”),
called closures, to use in widening the cap courses. Following the basic
pilaster pattern, lay the first course of the cap with full-sized bricks
around the rim of the pilaster so that they project an inch over the edge
on all sides. Fit four of the closer pieces between the whole bricks, one
on each side, to fill out the course. Set two bricks in the middle of the
pilaster and fill all the space around them with mortar.
Alternating the pattern, lay the second cap course plumb with the first.
Put two more bricks in the center and grout solid with mortar. For the
final course, lay a double row lock cap across the pilaster, set in from
the course beneath in the original dimensions, 16 by 16”.
Decorative Masonry Patterns
Masonry walls need not always present a solid, unvarying face. Brick and block can be laid in patterns to enliven a wall’s appearance and in open
designs to admit light and air while screening a view.
Decorative patterns for walls made of blocks, particularly those with
openings, most often use a form of stacked bond: the units do not overlap
but have their vertical joints lined up. The lack of over lapping joints
weakens the wall, which therefore requires strengthening with joint reinforcement and steel bars (top right). Horizontal joint reinforcement should be embedded
in the mortar along the full length of the wall after every second or third
course of blocks—after each course with 12” screen blocks. Where hollow
cores of blocks align vertically, reinforcing bars at 4-ft. intervals can
be run from the footing up through the blocks halfway up the wall.
The block patterns shown use stacked bond and blocks of widely available,
standard sizes. Odd sizes give you more complex patterns, but what ever
the pattern, arrange blocks so that continuous reinforcement can be laid
between courses and so that very few blocks stand on end, the position
in which they weaken the wall most.
Bricks can also be used to make open work, but such walls require a skilled
ma son to make them structurally sound. An amateur bricklayer, however,
can build a solid brick wall with a decorative pattern based on the interplay
of headers (bricks laid crosswise on the wall) and stretchers (bricks laid
along the length of the wall). Such designs strengthen an ordinary two-
course-thick garden wall, since the headers tie the front and back courses
of brick together, performing part of the function of joint reinforcement.
Most traditional brick patterns are developed either from English bond,
in which courses of headers and stretchers alternate, or from Flemish bond,
which has alternating headers and stretchers in each course. Variations
of these two bonds will pro duce an enormous range of ornamental patterns,
which can be heightened by using bricks of contrasting colors.
A large brickyard will stock from 20 to 30 different colors of brick,
but for a simple design like those shown, you need only two colors of standard-faced
building bricks, one for a background and the other for the pattern. Buy
all the bricks at once: colors vary from lot to lot, and you may not be
able to match bricks later.
To determine how many bricks you need in each color, diagram the pattern
on graph paper. Make each course one square high; let two horizontal squares
represent a header and four squares a stretcher. Diagram enough complete
courses (usually two or three) to show the bond pattern, count the number
of odd-colored bricks in these courses and multiply the figure by the number
of pat tern repeats you will need for the entire wall. Double the number
of odd-colored stretchers if you want the pattern to show on both sides
of a wall two courses thick; add the odd-colored headers and subtract the
total from the number of bricks needed for the whole wall. Buy 5 per cent
extra bricks in both colors to allow for breakage.
When you design a wall with one of the pattern units shown in the center and right rows, you must design it from the center to make the pattern
sym metrical, though you will actually build the wall from its ends. On
graph paper, draw an outline of a full section of the wall. Make the wall
an odd number of courses high—the course that serves as a horizontal axis
for the design must have an even number of courses above and below it.
Find the squares that represent the center brick of the section. Fill in
the pattern unit over this center brick, then fill in the rest of the section.
You can now tell how many pattern units or parts of units will fit into
the section and the wall, and how to begin laying the bricks.
The diagram will also show that to make a design with Flemish bond or
English bond, alternate courses must begin and end with either a quarter
brick, called a queen closer (bottom right), or a three-quarter brick,
called a king closer . The odd sizes can be made by setting bricks more
or less than half way into a pilaster or by cutting bricks, If you cut
queen closers, locate them near—but not at—the end of a course. To save
time, cut all the closers before you start laying bricks.
Reinforcing stacked blocks. Walls of stacked bond
need both horizontal and vertical reinforcement. The pilasters bracing
the wall below are cross pairs of double-corner blocks knitted to the rest
of the wall with continuous stretches of joint reinforcement laid after
every second course. No. 4 steel rods run up through the cores of the blocks
of each pilaster and at 4-ft. intervals between pilasters. The cores with
the rods are filled with concrete.
Basic ornamental bonds. In English bond (top), header and stretcher courses alternate; in Flemish bond (above), each course consists
of alternating header and stretcher bricks. Quarter or three-quarter bricks
(closers) are used at or near the ends of courses to align the headers and stretchers in every other course. FLEMISH BOND; QUEEN and FLEMISH COURSE
Open and Shut Designs with Blocks
Decorative walls from blocks. Ordinary stretcher blocks in stacked bond
(top, left) make a surprisingly good-looking wall; the cap course is of
flat, coreless block. A basket-weave pattern (top, right) is made from
units of four stretchers and a half block. More half blocks laid on their
sides (above, left) can be arranged in a wide variety of patterns to form
openings for light and air. Ornamental 12” screen blocks (above, right)
require half-high blocks (4 by 8 by 16”) for pilasters so that horizontal
reinforcement can be laid atop each course. The pilasters are capped and
Fancy Tricks with Colored Bricks
English and Flemish variations. Bricks in contrasting
colors, and courses in which brick over laps are offset, give the two ornamental
bonds a different look. In English cross bond (top), a variation of English
bond, the stretcher bricks “cross,” or “break joint” —that is, they overlap
one another by a half brick in succeeding courses. Color emphasizes the
pattern: stretcher courses are alternately of a single color and two contrasting
colors. In Flemish spiral bond (center), a pattern of diagonal bands is
created by the placement of dark crossed headers. Garden-wall bond consists
of Flemish courses in which every fourth brick is a header.
Making a pattern unit. More complex designs are based
on pattern units called eyes. The fundamental eye (top) consists of a single
stretcher with headers centered above and below it. Larger eyes are formed
by extending the unit by the width of one header in each course, adding
headers at the top and bottom and centering the whole on the middle, or
axis, course (center). You can expand the primary unit in this way until
it assumes a clear diamond shape (above).
Combining pattern units. Large wall designs consist of
a number of pattern units defined by colored bricks and arranged to cover
the wall symmetrically, In one widely used design (top), the eyes butt
one another, forming horizontal bands, and the bands are emphasized by
a course of solid-color stretchers between the rows of eyes. Colored borders
can make a simple pattern unit into a more complex design: in the example
above, each unit is bordered by dark headers.
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A Thin, Yet Sinuously Solid Wall
To the sharp, inquiring eye of Thomas Jefferson, the graceful serpentine
walls he viewed on a tour of famous English gardens in the late 1780s were
both al luring and ingenious. Jefferson was attracted to the obvious beauty
of the walls—called “crinkle-crankle” in Eng land—but also to their subtle
economy. Unlike traditional masonry walls, the serpentine design needed
no buttressing pilasters and no double layer of bricks, deriving its strength
from its built-in curves.
Jefferson saw the serpentine wall as a delightful addition to his plan
to blend Old World forms into the grounds of the University of Virginia, and to create a neoclassical “ Academical Village” embowered by gardens.
In England, he wrote, plants thrived at the bases of serpentine walls,
because the walls’ curves focused the sun’s warmth. Their rippling shadows
pleased the eye of the late-afternoon stroller.
To Jefferson’s pragmatic mind—he kept track of the budget for the construction
of the university, and paid special attention to the price of brick, which
he found to be “exorbitant”—the economy of serpentine walls was as important
as their aesthetic value. He calculated that although a serpentine wall
was longer than a straight one spanning the same distance, it required
only about two thirds the number of bricks.
The serpentine design is as useful and economical now as it was in the
18th Century. It consists of a series of identical curves in a wavelike
pattern. The trick now as then is to make the height of the wall consistent
with the degree of curvature. As the British masons whose work Jefferson
admired had discovered, the higher the wall, the more it had to undulate
to maintain itself. A low wall could be built in a series of shallow curves;
for a higher wall, the curves had to be tighter and to extend farther out
from the wall’s center line.
Modern masons have reduced these considerations to two handy rules of
thumb: the radius of the curves should be less than twice the proposed
height of the wall, and the total width of the wall should be more than
half the wall’s proposed height.
Thus, a serpentine wall with a height of 4 ft. above ground level would
have to be built in curves that had a radius of 8 ft. or less and a total
width of at least 2 ft. In some parts of the country where high winds prevail,
local building codes might require that the wall be built with even tighter
curves.
Turning a corner is a fairly simple matter; as the bricklayer arrives
at the corner, he merely continues the curve on which he is working until
the corner is turned, then continues his pattern in the new direction.
Ironically, Jefferson’s own serpentine walls did not stand. In the 1800s,
university administrators complained that the walls were in constant need
of repair, and by the turn of the century hardly any were still standing.
In 1949 the Gar den Club of Virginia undertook the re construction of the
walls. Following the old ground plans, landscape architects working on
the project located some of the original foundations, and were able to
rebuild all the serpentine walls exactly where Jefferson had planned them.
Try as they might, though, the architects were unable to explain why the
original walls had fallen down. They conjectured that the bricklayers had
not mixed enough crushed oyster shells—a source of lime—into the mortar.
Grace in masonry. An 1887 drawing depicts an alley
on the University of Virginia campus leading to a colonnade and bordered
by two of Jefferson’s winding walls. An inset shows Jefferson’s plan for
a series of gardens surrounded by serpentine walls.
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Putting In Metal Fences
Ornamental “iron” fences—which today are steel or aluminum—are among the
strongest and most durable of open fences. They also tend to be among the
most costly. New ones are generally custom-made at small ironworks, though
less expensive prefabricated panels of aluminum or steel bars are available
from some retail fence dealers in a limited range of sizes and styles.
It is also possible to construct a low metal fence from prefabricated railing
panels widely avail able at building-supply stores, but such a fence may
not be much cheaper than one designed for the purpose.
Old metal fences may be the most desirable. They are made of virtually
indestructible wrought iron in elaborate Victorian designs hard to duplicate
today, but they are generally very expensive, and it may be hard to find
one in decent condition that suits your property.
Installing a new metal fence yourself will save 20 to 30 per cent of the
cost of one professionally installed—and if you order in winter, the slow
season for iron works, you may get a lower price. To order a custom-built
fence, first consult with the ironworks and draw up a de tailed profile
of the fence and the terrain it's to cover. Precise measurements are essential:
once the panels are assembled and welded, there is little room for adjustment.
The profile should show the exact contour of the land and the key dimensions
of the fence. If the ground is uneven, decide at this stage whether to
level it or to have the fence follow the contours, either in steps or by
sloping the stringers.
Have the ironworks coat the fence with red oxide or zinc-chromate primer
before delivery. Before you put it up, give it two coats of oil-based exterior
paint.
Making the profile. Run a level string along the line
of the fence. Measure the height of the string at the locations of the
posts and of significant dips and rises in the ground. Record the profile
of the terrain on graph paper and draw in the posts and panels to scale.
Note on the profile the height and length of panels and gates, the spacing and dimensions of the pickets and stringers, the thickness and total height
of the posts (as much as one third must go belowground in concrete), the
location of the lugs for bolting the panels to the posts, the locations
of hinges and latches, and any additional ornamentation. For a stepped
or sloped fence, note the size of the stringer drop or the angle of the
stringer slope.
Setting the posts and panels. Because of the precise
tolerances of metal fences, posts are put up together with panels and the
assembled units are plumbed and braced in position in the postholes. When
the fence is delivered, dig postholes and put several inches of coarse
gravel in each hole. Run a low string precisely along the line of the fence.
Starting at an end, corner or gate, bolt posts to both sides of a panel and mark the posts with chalk to show how much should be set above grade.
Place both posts, with the panel in place between them, in their holes
just inside the string, supporting the panel with blocks under the bottom
stringer. Adjust the gravel in the holes until it supports the posts at
the correct height and the panel is level or properly sloped. Plumb each
post and brace the panel from both sides with notched 2-by-4s nailed to
stakes.
Bolt a third post to the next panel and attach the free end to the braced
panel. Level, plumb and brace as before, repeating the procedure until
all the fence is up and secure. At gates, set and brace a gatepost and panel on one side of a gate opening, then mount the gate to locate the
other gatepost and panel. Before filling the holes with concrete, check
once more to see that all posts are plumb and aligned. |